A Brief History of Plastics - Specifically Plexiglas Acrylic Sheet
Before going on to the next topic, we would like to briefly illuminate on the
history of plastics and their introduction into the industrial and consumer
society. As we mentioned, the definition of the word plastic is to form or
model something. In this light you can understand that wood, clay, glass and
vegetable fibers were the plastics of early man who shaped and baked these
materials to his own needs. With the coming of the Industrial Revolution came
man's exploitation of natural resources and scientists in western civilization
began to experiment with these resources and organic chemicals.
The first important date in our history books shows us that a compound called
urea was discovered and isolated in the urine of mammals and other higher forms
of animal life. This event took place in the year 1773, but it was not until
1828 that urea was synthetically produced and the foundation for
phenol-formaldehyde plastics was laid. In 1843 an acrylic acid preparation was
reported and in 1901 Dr. Otto Rohm published the results of his researches with
acrylic resinoids. By 1909 the first patent for phenol- formaldehyde plastics
was secured by Dr. Leo Baekeland. he found that phenol and formaldehyde when
combined formed a resinous substance, a phenolic plastic which he called
"Bakelite". It was a plastic -- it could be softened with heat and then molded
into shape and set into final form by continued heating under pressure while in
the mold. Baekeland's discovery triggered the creative imagination of organic
chemists and research began the world over more intensely than ever before.
Yes, in 1914, the founding company that became Ridout Plastics began selling
those small numbers and letters made from cellulose plastic.
Acrylic resins were first prepared in this country in 1931 for industrial
coatings and laminated glass binders. The better known derivative of
methacrylic acid, polymethyl methacrylate, was not introduced until 1936 as a
transparent sheet and in 1937 as a molding powder. Thus the beginning of the
acrylic era and Plexiglas. Acrylic sheet played an important role in World War
II as bullet resistant glazing in our warplanes. It was found to be light and
very strong and could be easily formed to fit into the structural designs of
the aircraft. To this day, the Plexiglas windows in those planes are still
clear and free from yellowing; weatherability of Plexiglas is one of its most
well known traits, something no other plastic glazing can match. Plexiglas soon
found its way into homes and factories for safety glazing, electrical and
chemical applications, skylights and windscreens and hundreds of other
Introduction to Plexiglas, Lucite, Perspex acrylic sheet
Plastics have come of age over the last 75 years. The material has evolved from
a synthetic "substitute" for other materials to a valuable new raw material. It
now occupies a permanent place in out technology and may be the basic material
of the future.
This primer is designed to familiarize you with the possibilities of plastics;
most particularly acrylics.
Two hundred years ago, when the pioneers and early settlers were building
shelters and towns, they used to use the material resources of the land; as
structural materials, as furniture, and as ornamentation to what they built.
They chose their materials carefully with an eye to the purpose the finished
product would serve. Wood, for instance, came in different strengths and
hardness. Some stone could be quarried and cut more easily than others. Various
metals were formed for different purposes. These early builders and craftsmen
learned which type of available raw materials would be most suitable for
specific tasks. Technology has come of age, and now we have access to materials
offering a variety of use beyond those basic needs of shelter, furniture and
decoration. One of the most important of these materials is plastic, and
plastic is what this primer is all about.
If we take a look at the definition of the word plastic, it can help us to
understand what is so exciting and unique about this material. One finds the
term used in an artistic sense as sculptural and characterized by modeling or
molding of the surfaces. Therefore, an object of art could be described as
being plastic or as having a great deal of plasticity. Webster ties the word
plastic to the creative forces in nature and the adaptability of animals in
their environment. Looking to the Greek root of the word plastic, plastikos, we
find the definition as being to mold or form something. You will agree then
that the word plastic is an ideal word for describing this valuable material
that has found permanent home in our lives.
There are two basic kinds of plastics: Thermoset, which, when formed, remain in
the formed shape and cannot revert to a liquid state, the final shape is set
during the manufacturing phase, and thermoplastics which, when heated to
forming temperatures, are pliable and can be reshaped.
Examples of thermoset plastics can be found in your home, in your car, even in
some of the sporting goods you use. One of the earliest plastics discovered and
put into commercial service were phenolic resins. This was a material which
could take not only heavy impact, but was both heat and chemically resistant.
Modern day usage of phenolics can be seen in the PC boards of your solid state
TV, the handle of your buck knife, as well as your coffee pot, and even the
pulleys and cleats of your racing yacht.
The use of thermoplastics is by far the leader in today's industrial society.
The packaging industry requires more plastics at an ever increasing rate. Take
another look at that soft drink bottle next time you pour from it.
Thermoplastics are playing an important part in saving energy for America.
Plexiglas storm windows have been in service for several decades and new
glazing materials like Twinwall sheets are giving its users insulation benefits
of up to 40% better thermal retention than plate glass alone. Plastics will
enhance the beauty of our future automobiles while shaving off hundreds of
pounds of excess weight per car. In the model year 1979, Detroit has used
nearly one million tons of combined types of plastics in their efforts to reach
these energy goals.
So we find that acrylics fall into the thermoplastics category, which means
they can be formed when heated to the proper temperature. Their chemical
composition is that of a clear, water-white, transparent liquid substance of
monomer that can be polymerized into sheets, rods, tubes, molding pellets and
additives. Additives are primarily used in the production of other materials,
e.g., multi-grade oils, other plastics, paints, and floor polishes. So think of
acrylics as a new "raw" material. A material as basically important as the
traditional resources of wood, metal stone, etc.
Acrylic is a derivative of natural gas: see chart below.
(Natural Gas)-->>(Propane) -->>(Propylene)-->>(Isopropyl Alcohol) -->>(Acetone)
+ hydrogen cyanide -->>(Acetone Cyanohydrin)
+ sulfuric acid -->>(Methacrylamide)
+ methanol -->>(Methyl Methacrylate)-->> (Acrylic Plastic) Plexiglas, Lucite,
Physical Properties of Plexiglas, Lucite, Perspex Acrylics
Acrylic plastic sheet is produced in several formulations to provide specific
physical properties required for various types of applications. Generally
speaking, however, the physical characteristics of acrylics are:
Transparency - In colorless form acrylic plastic is as transparent as the
finest optical glass. Its total white light transmittance is 92%, the highest
transmittance physically possible of any material.
Breakage Resistance - Acrylic sheet has from 6 to 17 times greater impact
resistance than ordinary glass in thicknesses of .125" to .250". When subjected
to blows beyond its resistance, acrylic sheet reduces the hazard of injury
because it breaks into large relatively dull edged pieces which disperse at low
velocity, due to the light weight of the material.
Weather Resistance - The many years of actual outdoor exposure of acrylics in a
wide variety of applications, proving its weather resistance, cannot be matched
by any other transparent plastic material.
Chemical Resistance - Acrylic plastic has excellent resistance to most
chemicals, including solutions of inorganic alkalis and acids such as ammonia
and sulfuric acid, and aliphatic hydrocarbons such as hexane, octane and VM&P
naphtha. It is attacked by the following chemicals:
Chlorinated hydrocarbons such as methylene chloride, a solvent cement widely
used, and carbon tetrachloride.
Aromatic solvents such as turpentine, benzene, and toluene.
Ethyl and methyl alcohol.
Organic acids such as acetic acid, phenols, and lysol.
Lacquer thinners and other esters, ketones, and ethers.
Light Weight - Acrylic sheet is less than half as heavy as glass: it is 43% as
heavy as aluminum and 70% as heavy as magnesium.
Dimensional Stability - Acrylic sheet is notable for its freedom from shrinking
and deterioration through long periods of use. Many drawing instruments
requiring exact dimensional stability have been fabricated from Plexiglas.
Combustibility - Acrylic sheet is a combustible thermoplastic and should be
treated as an ordinary combustible material such as wood. The self ignition
temperature (spontaneous combustion) of acrylic is between 850 degree F and 869
degree F. The temperature at which the material will ignite in the presence of
a flame is between 550 degree F and 570 degree F. While the ignition
temperatures of acrylic are higher than that of most woods, it burns vigorously
and generates heat rapidly when involved in fire. The primary products of
acrylic combustion are carbon monoxide and carbon dioxide, however, burning
acrylic plastic does not produce either excessive quantities of smoke or gasses
more toxic than those produced by burning wood or paper. Observe fire
precautions appropriate for comparable forms of wood and paper products.
Heat Resistance - The maximum "continuous service temperature" of acrylic is
between 180 degrees F and 200 degrees F depending on the particular use. This
means that while the material can withstand higher temperatures for very short
periods of time, it will soften and lose its form or shape if subjected to
these higher temperatures for any period of time. While acrylics respond to
heat, they are not affected by cold, and will not become cracked or brittle in
Electrical Properties - Acrylic plastics are affected only a minor degree by
weathering or moisture. Its surface resistivity is higher than that of most
other materials, and makes an ideal insulator.
U-Factor - heat transfer through .187" thick acrylic is approximately 20% less
than through equivalent thickness of glass.
(0.187" acrylic = 1.09 BTU's/hr./sq. ft./ degree F with 15 MPH and 0 degree F
air on one side and 0 MPH and 70 degree F air on the other. 0.187" Glass = 1.23
BTU's/hr./sq. ft./degree F under the same conditions).
Ease of Fabrication - It can be sawed, drilled, and machined like wood or soft
metals. When heated to a pliable state, Plexiglas can be formed to almost any
Formulations of Plexiglas acrylics
Ridout Plastics is proud to be a distributor for Plexiglas, the registered trademark or brand name for acrylic plastic sheet, molding powder, and mirror manufactured by Arkema Group of North America Company. (Acrylic is the generic name for this type of thermoplastic. Just as the different automobile manufacturers make several different models of each automobile, Arkema Group of North America manufactures
several formulations of Plexiglas sheet and Plexiglas molding powder.) The different formulations for sheet are listed below:
Remember, when acrylic sheet is heated to forming temperature (325 F), it will
shrink 2.2 percent!
Extruded and Melt Calendered
- the commodity sheet that is sold in most
plastics companies is extruded material. This process involves heating the
molding compounds until a clear viscous material can be forced between large,
polished rollers that can precisely control the thickness of the material that
is extruded. Thickness from .060" to .942" are made in this process in sheets
up to 108" wide. By changing the rollers, different surface textures can be
applied, such as non-glare, or patio table top textures. This grade is suitable
for most applications - except skylights, aircraft, and fish tanks due to a
lower molecular composition. Use solvent cements such as Weld On #3, #4 and
#16. For special application a polymerizable 2 component cement, Weld On #40
can be used.
Continuous Casting - Lucite International has a unique process in the manufacture of
Lucite XL acrylic sheet. They employ a pair of highly polished steel belts that
allow the sheet to form on a continuous basis, hence the name, and allow for a
higher molecular weight. This material is limited to use for spa, bath and kitchen
Cell Casting - This is the classic and traditional method of making acrylic sheet.
Plexiglas G is the general purpose grade material used for most
applications except those requiring a special combination of physical
properties. Use solvent cements such as Weld On #3, #4 and #16 with Plexiglas G
for a high quality bond. For special application a polymerizable 2 component
cement, Weld On #40 can be used.
Cell Casting - Preshrunk/UVA - Plexiglas II UVA (ultra-violet absorbing) sheets
have the same excellent weathering characteristics and the same physical
properties as Plexiglas G, but are manufactured to military specifications and
is used primarily for aircraft glazing, plotting boards and other scientific
Reflective Acrylic - Plexiglas mirror is transparent acrylic plastic sheet for
indoor use, vacuum metallized with aluminum on its back surface. A tough opaque
back-coat protects the metallized surface. The image reflecting sheet,
available in various sizes up to 48" x 96" , is unique in comparison with glass
mirror and other reflecting materials in flexibility of design, installation
and assembly. It is light weight, breakage resistant and can be installed more
easily and safely than glass mirrors. Plexiglas mirror can be cut with
conventional saws and routers, and can be drilled and machined. It can also be
formed by strip heating and bending, and can be surface decorated by
silk-screening, spray painting or other artist's techniques. Plexiglas mirror
requires slightly different fabrication techniques. To bond Plexiglas mirror to
another surface, an acrylic contact cement, white silicone cement, or double
faced foam tape should be used. Solvent cements will dissolve the backing of
Extruded & Cell Cast - UltraViolet Filtering Plexiglas UF was designed to block
the destructive UV transmissions in sunlight, reflected sunlight, and from
fluourescent lighting. The degrading wavelengths are in the 280 - 400 nanometer
area. This material blocks 98% of the transmissions. Available in clear and
non-glare. Check our library page (above) to see the specifics.
Design Considerations for Plexiglas acrylic sheet
The reason acrylic plastic is widely used in so many applications is because it
has a better combination of properties for certain types of jobs than other
materials such as metals, woods, and glass. It also has properties which must
be considered in design and installation. All materials have limitations -
metals rust, woods warp, and glass breaks - yet each is a basic material in
industry because these limitations are taken into account in product design,
installation and use. Similarly, the characteristics of acrylic sheet must be
understood for the most effective use of the material. Taking into account
these factors in design, fabrication and installation will insure success in
the finished product or part.
Stress Limits - Acrylic sheet offers good tensile, impact, and flexural
strength properties as shown in the table below; however, stress considerably
below the test values shown will produce light surface checking or fractures
known as crazing. To avoid crazing, loads should not exceed 1,500 psi.
Tensile Strength 10,500 psi (Tensile strength is a measure of the force
required to pull a specimen apart.)
Flexural Strength 16,000 psi (Flexural strength is a measure of the force
required to break a specimen by bending it.)
Compressive Strength 18,000 psi (Compressive strength is a measure of the
compressive load required to cause failure.)
Modulus of Elasticity 450,000 psi (Modulus of elasticity is a measure of the
force required to produce a given change in dimension. A high modulus is
associated with rigidity and a material's ability to hold its shape under
Thermal Expansion and Contraction - All materials expand and contract to a
greater or lesser degree due to changes in temperature and humidity. Allowances
must be made for these changes in the construction and fabrication of products;
for example, the expansion joints in cement sidewalks and on steel bridges.
Acrylic sheet is subject to greater dimensional change, due to thermal
expansion and contraction, than other materials with which it is used in
Comparison of Co-Efficient of Thermal Expansion
Acrylic Sheet vs. Other Materials
Acrylic Sheet .0000410
Plate Glass .0000050
For indoor applications where temperature normally remain the same (+/- 20
degrees F), acrylic sheet does not generally require special considerations for
expansion and contraction other than providing for a snug rather than tight fit
since its movement is approximately 1/32 of an inch per foot length for each 20
degrees of temperature change. In outdoor use where temperature varies widely,
acrylic sheet should be handled in accordance with the following
1. Sheets or panels should be installed in a channel frame engaging the edges
of the material so that it is free to expand and contract without restraint.
2. The channel frame depth should be sufficient to allow for thermal
contraction of the sheet without withdrawal of the edges of the frame.
3. Through-bolting or other inflexible fastenings which do not provide for
expansion and contraction may cause failure of the installation.
4. Before installation in the channel frame, the sheet or panel should be cut
sufficiently shorter than the channel frame dimensions to allow for thermal
5. Sealant compounds and tapes should be types which are sufficiently
extensible to accommodate thermal expansion and contraction of the material and
which adhere to both sheet and frame. A practical rule to follow in outdoor
installations is that the frame depth should be 1/4" plus 1/8" per running foot
of acrylic sheet in length and width to provide for contraction. To provide
expansion clearance, the flat sheet should be cut 1/16" per running foot
shorter than the frame depth in both dimensions.
Rigidity - Acrylic sheet is not as rigid as many other materials such as metal,
wood, and glass. This can cause the material to deflect under load and
foreshorten as a result of the deflection. Observation of the following
recommendations will contribute to the good performance of the finished part.
1. Channels engaging the edges of the sheet must be sufficiently deep to allow
for foreshortening of the sheet due to deflection under load, as well as
thermal expansion and contraction.
2. Thermoforming the sheet into dome-shaped or corrugated sheets increases its
rigidity. Wherever practical, formed panels should be used in large unsupported
area usage, where wind loads or snow loads are involved.
3. If it is not practical to form the sheet, increasing the thickness of a flat
sheet will impart greater rigidity to the panel.
4. Another possibility is to insert a curved wedge under a Plexiglas skylight
to give it a convex shape.
5. As a general rule, any horizontal outdoor glazing for skylights, etc.,
should be 1/4" thickness for minimum deflection with maximum unsupported span
Notch Sensitivity - Like glass and many other materials, acrylic plastic is
notch sensitive. Notches and chipping along the edges of the sheet, at drilled
holes, and inside corner cuts are potential points of cracking or breaking.
Scraping, sanding or joining the rough cut edges will eliminate these notches
and insure the maximum impact resistance of the part. Inside corner cuts should
be avoided whenever possible or at least be designed to have a slight radius.
Surface Hardness - The surface hardness of acrylic sheet is approximately equal
to that of copper or brass. Abrasives will scratch the surface of acrylic. This
is not ordinarily a handicap in the use of colored or patterned sheet but may
be one in the use of clear sheet where scratch-free appearance is desired. The
exercise of reasonable care in cleaning colorless acrylic sheet will minimize
Combustibility - Acrylic plastic must be used with an appreciation for the fact
that it is a combustible material. The fire precautions observed to protect
wood and other ordinary combustibles should be used to protect acrylic plastic
from ignition sources and involvement in fire. Applications subjected to high
heat sources of flame such as high wattage incandescent light bulbs, radiators,
heaters, fire places or candles, etc. should be avoided. Items normally made
from non-combustible materials should be considered carefully before making
them in acrylic as an unknowing user might assume they are safe when they
might, in fact, present a hazard.
Service Temperature - The maximum temperature at which acrylic plastic can be
subjected to for any period of time is 180 degrees F to 200 degrees F. The
material softens when heated to temperatures above 260 degrees F which is 40
degrees below the temperature used in thermoforming, and 300 degrees below its
ignition temperature. Applications subjected to high heat sources should be
avoided or temperatures checked to allow for an adequate safety factor. An
alternative clear plastic to use would be Tuffak Polycarbonate with a service
temperature of 270 degrees F.
Proper Storage of Plexiglas sheet
Plexiglas G sheets are covered or "masked" on both sides with a tough Kraft
paper or polyethylene film coated with a pressure sensitive adhesive that does
not attack the surface of the Plexiglas. (Note: Plexiglas may be ordered
unmasked and some patterns do not come with masking.) The masking helps prevent
scratching during normal handling and fabrication operations, and should be
kept in place for most cutting and machining procedures. If the sheet is
thermoformed, however, or if it is installed outdoors the masking must be
removed. The masking will protect the Plexiglas during normal handling, but
sheets should not be slid against one another or across rough or dirty
Storage Rooms - In general, the fire precautions that are observed in
connection with the storing of ordinary combustibles such as wood and paper
should be observed when storing Plexiglas. In addition, storage rooms should be
well ventilated. Air should circulate freely and should be relatively moist and
cool. The temperature should no exceed 125 degrees F. Storing Plexiglas sheet
in a hot, dry environment may eventually cause the adhesive used on the masking
to dry out, making it difficult to remove from the Plexiglas. Excessive
moisture may cause the masking paper to deteriorate and reduce its
effectiveness for protecting the Plexiglas.
Storage Racks - Masked sheets of Plexiglas are best stored on edge in "A" frame
storage racks. These racks give full support to the sheets yet permit easy
removal of individual sheets from any rack. If masked sheets must be stored
flat, care should be taken to avoid trapping chips and dirt between the sheets.
Such chips and dirt may scratch or press into the surface of the material.
Piles of Plexiglas sheet should not be over 18" high. Small sheets should be
stacked on the larger ones to prevent unsupported overhang.
Use of Plexiglas acrylic sheet for Lighting Applications
Lighting Diffusers Using Fluorescent Lamps - Lighting can be built into
ceilings and overhangs by installing panels of white translucent Plexiglas
below fluorescent lamps, as shown below. The Plexiglas panels rest on the
projecting edges of the wood moldings or metal framing. If diffuser is
outdoors, cut material 1/4" smaller than the opening to allow for thermal
expansion of the material. For service access to the lighting, the diffusing
panels are pushed up, tilted and removed. Plexiglas in 1/4" thickness is
recommended for installations with areas larger than two square feet. For
uniform diffusion of light, the distance from the Plexiglas to the fluorescent
lamps should not be less than two-thirds of the distance between rows of lamps.
All surfaces above the diffusing panels should be given at least two coats of
high-reflectance white paint, with white enamel as a finish coat.
Lighting Diffusers Using Incandescent Light Bulbs - When using Plexiglas in an
incandescent lamp, you must provide sufficient space for ventilation between
the light bulb and Plexiglas to prevent overheating and softening of the
Plexiglas. For best results - even illumination and no hot spots - use
show-case bulbs. The formula for determining the minimum distance between a
given wattage bulb and Plexiglas:
Minimum Distance, Bulb to Plexiglas = 1/2 the square root of the bulb's
Note: The minimum distance can be reduced by providing ventilation for heat to
escape, however there is no general formula to determine the reduction.
A general rule of thumb for indoor applications of Plexiglas lighting white is
Thickness Unsupported Horizontal Span
1/8" 0" - 24"
3/16" 24" - 36"
1/4" 36" - 48"
Assembly and Fastening of Plexiglas acrylic sheet
Through Fastening - Plexiglas may be easily attached to other surfaces using
round head wood screws, round head bolts, sheet metal screws, oval head screws
or bolts used in conjunction with finishing washers, and threaded rod used with
cap (Acorn) nuts. Flat head screws, bolts and other fasteners which require
countersinking should not be used, because a countersunk hole is almost the
same as a notch and a potential fracture point. The countersunk fastener also
does not provide freedom of movement for expansion and contraction. Holes for
fasteners should be drilled oversized to allow for thermal movement of the
Plexiglas. Remember, acrylic and metal have different expansion rates. Always,
use a Plexiglas Drill Bit or regrind your steel bit to a 60 degree included tip
angle. A minimum oversize for each drilled hole is recommended in the table
below in accordance with the size of the Plexiglas part and the temperature
range to which the part is exposed:
OVERSIZE HOLE RECOMMENDATIONS FOR THROUGH-BOLTING PLEXIGLAS
Degree of Size of Temperature Change for Plexiglas
10 15 20 30 40 50 60
12" 1/16 1/16 1/16 1/16 1/16 1/8 1/8
24" 1/16 1/16 1/16 1/16 1/8 1/8 1/8
36" 1/16 1/16 1/16 3/8 1/8 3/16 1/4
48" 1/16 1/16 1/8 1/8 3/16 1/4 1/4
60" 1/16 1/16 1/8 1/8 1/4 1/4 3/8
72" 1/16 1/8 1/8 1/8 1/4 5/16 3/8
84" 1/8 1/8 3/16 3/16 5/16 5/16 1/2
96" 1/8 1/8 3/16 1/4 5/16 3/8 1/2
Whenever possible locate holes to provide at least 1/4" of material from edge
of hole to edge of Plexiglas sheet. If possible smooth inside of hole by
wrapping 320 grit wet or dry sand paper around a wood dowel and sanding until
smooth. Bring fastener up snug and then back off 1/4 turn, again to provide for
natural movement of the material as it expands and contracts. Again, the types
of recommended fasteners: round head screws or bolts, oval head screws or bolts
used in conjunction with finishing washers, and threaded rod used with cap
SKYLIGHTS & PATIO WINDBREAK FENCING
1. Always use 1/4" thickness of Plexiglas for all skylight applications.
Thinner grades will deflect due to gravity and may cause water puddles to
collect. When covering lath type structures with shading type framework,
thinner grades of Plexiglas may be used, but are not recommended.
Through-fastening is not advised but with proper drilling techniques with
oversize holes and Plexiglas bits, it can be used satisfactorily.
2. With patio wind break fencing spans of more than 2' x 4' must 1/4" Plexiglas
due to wind load deflection. Spans of more than 4' should have a top cap of
wood to enclose the upper portion of the Plexiglas panel. This may be left off,
but the top of the Plexiglas panel will have a slight curvature. Be sure to
allow for this movement in the framing. Patio glazing must be framed in other
wood or metal channel frames.
Care and Cleaning of Plexiglas acrylic sheet
You are now the proud owner of a fine piece of ACRYLIC. All of us at Ridout
Plastics would like to offer these bits of wisdom to help you get the most
value out of your purchase.
The Number 1 Problem with acrylic is the use of incorrect cleaners. Yes, we
said "cleaners". Please... never, ever, use cleaners containing ammonia.
Cleaners such as Windex or 409 will harm your new piece of acrylic. Use only
products specifically recommended for cleaning acrylic such as Novus #1, or
Brillianize, and a soft cloth. (All are available in our showrooms). Never use
a dry cloth or your hand to clean your acrylic! This rubs the dirt and dust
INTO the acrylic as much as it rubs it OFF. First, blow the dust or dirt off,
or use water and a soft cloth to float the dirt off. Then use a recommended
cleaner to complete the job. Note: a mild solution of dish detergent and warm
water takes off stubborn dirt easily without harming the acrylic if you've run
out of Novus #1 or Brillianize.
The Number 2 Problem with acrylic is SHOCK. Dropping your acrylic can cause
cracking: From large cracks that deal a death blow, to small chips that can
turn into mortally wounding cracks. Acrylic is incredibly resilient, but flying
off the top of your car was not part of our stress testing. However, cracks in
an acrylic sheet can be HALTED by drilling a small (1/8" diameter) hole at the
end of the crack. This will keep your sheet in 1 piece while you call us for a
Scratch Removal: In the event that, after taking meticulous steps to prevent
it, your fine piece of acrylic becomes scratched, HAVE NO FEAR. Fine scratches
can be removed with a mild abrasive polish such as Novus #2, or Novus #3.
Heavier scratches, such that you can feel with your fingernail, will require
some elbow effort to remove with a bit of sanding and buffing. A series of
grits (150,400,600) followed by a buffing wheel and available buffing compound,
will restore the luster of your acrylic!
We Want You To Be Satisfied.